Groz-Beckert presented the Felting and Carding product areas at IDEA from 26 to 28 March 2019.
Over 550 exhibitors, visitors and companies from 70 countries come together at the Miami Beach Convention Center. The Felting product division of Groz-Beckert presented the innovative HyTec® P jet strip for the spunlace industry. With it, all mechanical properties improve such as scratch resistance, bending stiffness and service life thanks to its significantly higher hardness. The acrylic exhibit shows three different versions of the new HyTec® P jet strip.
Groz-Beckert will focused
on special needle
solutions: the EcoStar® and
Gebecon® felting needle.
The special working part cross-section of the EcoStar® felting needle meets the highest demands for product surface quality in all applications. Compared with a standard felting needle, the EcoStar® felting needle achieves an energy saving of up to seven percent in the needling process.
With the Gebecon® felting needle, users also benefit from an improvedsurface quality of the end product. The patented working part design provides optimal bending resistance and results in improved needling parameters.
Enlarged scale models represent the special geometries and shapes of the Gebecon® and EcoStar® felting needles down to the last detail.A special highlight for visitors to the Groz-Beckert booth is the live demonstration on a lab-scale needling machine. This highlight the advantages of a Gebecon® felting needle compared with a standard conical felting needle via a penetration force measuring device.The Carding product area also represented at IDEA with its range of products and services. At the Groz-Beckert booth, the Carding product area presented its extensive range of services for the nonwoven industry, and visitors will have the opportunity to interact with Carding specialists.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/groz.png375750nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-16 09:50:172019-04-16 09:50:19Groz-Beckert Felting and Carding Specialists Joined at the IDEA Miami
Karl Mayer Technische Textilien presented itself as competent partner of the composite industry at JEC World, 12.-14 March 2019 in Paris, Hall 5, Stand Q 58.
Karl Mayer Technische Textilien GmbH is an important
player in the composite sector, so
that the participation in the leading trade fair, the JEC World, is a must for the company. Karl Mayer
Technische Textilien showed
innovative solutions for producing
high-quality reinforcement textiles on its information stand in Paris Nord
Villepinte Exhibition Center.
Karl Mayer Technische Textilien’s exhibited products include are; namely the COP MAX 4 as a flexible multi-axial warp knitting machine intended for the manufacture of multilayered, multi-axial structures with angles ranging between maximum +20° and -20° as well as the COP MAX 5 especially designed for processing carbon fibers. For the efficient spreading of fiber tapes, the company displayed its fiber spreading unit UD 700. The guests gathered information on the high-tech machines by means of video presentations, print media and during discussions with the Karl Mayer specialists, and they also learned more about the technical features. Besides, the visitors were have the opportunity to get information on Karl Mayer’s latest development trends regarding the production of continuous fiber reinforced thermoplastic tapes. Another focal point of the exhibition was the topic: Karl Mayer Webshop Spare Parts. The customers from the technical textiles sector were have the chance to try out on the spot how easy it is to place orders by using Karl Mayer’s well-tried tool.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/karl.png5281200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-15 11:08:372019-04-15 11:08:39Karl Mayer’s Machines and Webshop was at JEC World
Dilo Group participated in IDEA 2019 exhibition held in Miami between 26-28 March. The most recent machine concepts from DiloGroup companies DiloTemafa, DiloSpinnbau and DiloMachines promoted with the emphasis on new equipment components which improve product quality, increase line capacity and furthermore enable new opportunities in nonwoven production.
DiloTemafa has introduced versions of the Baltromix bale opener and the card willow which are particularly suited to the processing of longer fibres at highest throughput. Longer cleaning intervals and shorter cleaning times also result from the design changes.
DiloSpinnbau has a new “Unifeed” card feeder (VRS-P) which combines the principle of volumetric charged feeding with the characteristics of a chute feeder but without the conventional overhead trunk which allows for lower ceiling height requirement. The fibre flock matt is condensed by a vacuum delivery apron to give better uniformity of mass distribution. The distribution over the working width is controlled by additional flaps. This feeder can be adapted for medium/fine to coarse and medium to long staple fibres.
The “VectorQuadroCard” incorporates a modular transfer group between breast and main section. The quick change facility of this roller group provides different carding options. The delivery system is also flexible to provide parallel laid, random or condensed web.
DiloMachines has a new horizontal crosslapper version “DLSC” which allows web infeed speeds up to 200 m/min depending on fibre specification. Such infeed speeds will prevent the lapper being the line bottleneck. The DLSC works in conjunction with the proven CV1A web regulation system for improved felt evenness and the potential for fibre savings. A further increase of the drive power within the three-apron-layering technology as well as the application of carbon fibre reinforced parts enables these major improvements.
Developments underway relating to the needling process include “Needle Module Technology” whereby needles are pre-mounted in multiple units of 22 for insertion into very high-density boards. It is reducing visible mark- ing patterns on the product´s surface significantly. Furthermore, it enables a simplified Needle insertion and shorter setup time.
In addition to wide needling lines for the economic production of large volume products as in the geotextile industry, Dilo offers a “plug-and-play” compact line which is designed for the production of small amounts of high-quality felts, used e. g. in the medical sector and for specialty felts made from high-tech fibres.
The Dilo Compact Line includes fibre opening and blending, card feeding, carding and crosslapping, needling and winding. The working width of the compact carding machine is 1.1 m, the layering width is 2.2 m. Numerous innovations were realized in every single machine. These innovations also facilitate the modifications necessary for the needling of carbon fibre.
Dilo has introduced a new “HyperTex” technology which pro- duces multi-layer felts made from base web, reinforcing layer and upper web. By using the scrim fabric machine of Ontec Automation GmbH it is possible to integrate a grid of unconsolidated yarn or filaments between two webs. The scrim can be fed inline and is then needled together in the subsequent needle loom. A great advantage of this method is the very high production speed for the complete process. Scrim formation and subsequent nee- dling achieve speeds up to 40 m/min.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/dilo.png7231238nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-12 09:46:272019-04-12 09:46:29Dilo Group was at IDEA 2019 with the Most Recent Machine Concept
Thies Textilmaschinen, 14-17 Mayıs tarihlerinde düzenlenecek olan Techtexil 2019 fuarında Salon 3’te F23 standında, teknik tekstillerin işlenmesinde kullanılan en yeni makinelerini tanıtacak.
The machines process a wide variety of yarns, fibres, nonwovens and fabrics suitable for various technical textile applications: for example aramide fibres which are used for security wear and top-end, bullet-proof automobiles.
The newly developed dyeing machine “iCone” treats yarns, fibres, flakes, cables, ropes and belts. The new technique enables dyeing in short fleet. Obtaining uniform dyes and the required fastness is self-evident. Due to the new energy-efficient (ee) functions the “iCone” is able to colour in a more cost effective and environmentally friendly way.
Another field of application is the discontinuous bleaching of cellulose fibres for medical purposes and/ or any other fibres such as polyester, acrylic and polyamide.
In the Thies product portfolio one can find the corresponding presses and dryers. Furthermore, the variety of “iCone” is reflected in the following areas of application: The treatment of threads, the dyeing and bleaching of yarns for the production of solar sails, tents, awnings and the finishing of hard-retardant yarns.
The Thies HT-Jigger is used for dyeing fabrics, nonwovens or space fabrics in open width form. The HT-Jigger offers stepless tension and material speed control with an economical dye trough. It has been designed to offer uniform dyeing in short liquor ratios. Suitable to process textiles at temperatures up to 1430C, the HT-Jigger is recommended for the treatment of crease sensitive, permeable and non-permeable fabrics; to offer optimum flexibility for finishing of all modern fibres.
For applications where water consumption is an important con- sideration, together with other possible energy savings including steam, electricity plus chemicals and dyestuffs, the wellestablished iMaster H 0 dyeing machine is already proving successful with several automotive fabric producers. The notable process times of the iMaster H O dyeing machines facilitate higher production capacities.
The system features a transport winch inside the kier, allowing cotton, synthetic fibres and their blends, and including articles with a high elastane content, to be processed with significantly reduced elongation; resulting in fabrics with an improved stability whilst offering flexibil- ity in the processing of a wide range of products.
Designed for the universal dyeing of wovens, knits and nonwovens, this third generation
of soft-TRD machines sets new standards in the efficient use of materials and resources.
The soft-TRD SIII is able to handle crease and surface sensitive articles at fabric speeds of up to 600 m/min. The free material flow and low intensive transport zone, guarantee
optimum relaxation and uniform treatment of the entire rope.
The special design
with its swimming material transport provides the finisher with increased flexibility in the processing of a wide range of fabrics and material weights.
Thies Multi Product Supply- System
Chemical and dyestuff feed systems complement the
product range of the German Textile
machinery manufacturer, Thies. The
MPS-Systems supply dyeing
and other finishing
machines with chemicals, dyestuffs and textile auxiliaries. The individual design and the ideal synchronisation are noteworthy.
Heat Recovery System
To gain energy out of hot industrial waste water is the aim of Thies’ heat recovery systems. Special tubular heat exchanger allow high efficiencies and low payback periods. Various modern types can be connected to these systems.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/thies.png7011200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-12 09:36:302019-04-12 09:36:32Thies is at Techtextil 2019 With Its Latest Range of Machines
Andritz presented its innovative nonwovens production and converting solutions at IDEA 2019 to be held in Miami, USA, from March 26 to 28.
In a continuously changing nonwovens market, the demands
of first-class nonwovens production are increasing constantly – lower production costs, higher capacities and speeds, improved product quality as well as sustainable and intelligent production, to name but a few. ANDRITZ provides first-class
air-through bonding, spunlaid, spunjet, spunlace, WetlaceTM, converting
technologies and corresponding services to meet
these demands for years to come.
Very high productivity is needed for the lighter fabrics required with perfect uniformity. ANDRITZ provides technologies that can more than fulfill these challenges. The spunlace roll goods may achieve weights of 25 gsm and even less for ultralight spunlace fabrics, and the web uniformity is of excellent quality. In addition, maximized uptimes, high capacities and intelligent production processes are the main requirements in a modern spunlaid production plant. The newly developed ANDRITZ neXcal twin pro generation is the response to these demands. With its outstanding features, like high-speed production of up to 1,300 m/min, IIoT (Industrial Internet of Things) systems, clean production concept and operator-friendly machine configuration, it is a new milestone in nonwovens production. In addition, the spunjet process (in-line hydroentanglement of continuous filaments) can open up new business opportunities in terms of innovative products with added value, such as softness and bulkiness.
Moreover, the converting process for hygiene products requires premium quality standards, high capacities, and top-level production efficiency by reducing labor costs and machine down time. Every detail is essential. The latest developments take customers a step ahead in terms of diaper production. ANDRITZ Diatec offers its customers a comprehensive baby diaper lineup and meets diversified market requirements. Adult care is another key segment of the converting industry with growing demands from manufacturers all across the globe. The ANDRITZ Diatec adult pull-up line responds to this demand with its high-quality components and innovative technology processes. Converting processes applied to the food pad industry have resulted in ANDRITZ’s dedicated line for food pads.
100% BIODEGRADABLE, FLUSHABLE WIPES
The production of flushable/dispersible wipes is a frequently debated topic in terms of sustainablility and dispersibility of the product. These wipes can block the sewage system easily, whereas flushable wipes made on ANDRITZ WetlaceTM solutions (inclined wire forming and hydroentaglement), are 100% biodegradable and dispersible. In addition, fabrics produced using this innovative process comply with the latest EDANA/INDA flushability standards, passing all tests according to the new guidelines.
AND SMART SERVICE TO KEEP CUSTOMERS’ MACHINES
ANDRITZ offers a full service portfolio and thus can ensure improved uptime, productivity, and product quality – for years to come. This includes on-site support, specific training, line audits and troubleshooting, upgrades and modernizations, spare parts, and roll repair centers in Europe, North America, and China. In the USA, ANDRITZ is well supported in sales and service by its local branches ANDRITZ Küsters in Spartanburg, SC and ANDRITZ SHW in Torrington, CT.
ANDRITZ has developed attractive overall IIoT (Industrial Internet of Things) solutions for existing and new plants under its new technology brand Metris. Nonwoven producers have high expectations of the greater plant efficiency and increased profitability that can be gained by networking machines and applying new technologies. Metris products are the very latest state of the art – they can be customized to suit individual customer requirements, and they make a substantial contribution towards helping customers achieve the best possible productivity and efficiency goals.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/andritz.png7721200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-11 10:24:372019-04-11 10:24:40Andritz was at IDEA 2019 with Its Innovative Nonwovens Production
Established in 1995, MILKAY produces felt and wadding for spring mattress, spring sofa, automotive, furniture and isolation industries. Having a daily production capacity of 150 tons of felt, the company continues to maintain its quality and fast service in the nonwoven industry.
Use of technical textiles and nonwoven products increase day by day in Turkey as well in the world. In this month’s issue of the Nonwoven Technology magazine, we held an interview with Abdullah Nursaçan, Vice General Manager of MILKAY. Enjoy reading.
Can you tell us about the development of your company from the day it was founded until today? What is your most important philosophy?
The word MILKAY, which has an Italian partnership since its foundation in 1994, consists of the first 3 letters of the cities of Milan and Kayseri. Our company produces felt and pads for the spring mattresses, spring sofa, automotive, furniture and isolation industries. Using the latest technology in our sector, our products that we produce with utmost care are offered to the foreign markets as well as domestic markets. We work with the philosophy of being a company that loves production, and has a wide perspective open to development, and is respectful to human and environment.
Could you tell us about your product portfolio and usage areas?
Which products of yours are
the most demanded?
We produce standard products such as soft felt (thermobonds), hard felt, ultra hard felt in various weights and sizes from 500 g/sqm to 2500 g/sqm as well as special felts in a variety of technical requirements. Hard felts are especially used for spring insulation in spring matresses and soft furniture groups. In addition, we produce pads made of cotton, wool, and other synthetic and natural products.
What are the most important criteria
in your production? What are the most important features that distinguish your products
We believe that our future depends on our ability to satisfy our customers. We maintain this desire by providing superior quality and service for our customers, and continue to be a reliable partner for them. We believe that our customer relations are not solely based on a bond of communion,
but also the formation of culture, and that development can be achieved together with our customers. What makes us different
is not just our product, but the
way we do our business.
What is your daily production volume?
Can you tell us about your market dominance in Turkey?
We have a production facility with a daily capacity of 150 tons. As one of the market leaders, we dominate 55% of the domestic market. We have become known with the MILKAY’s generic felts.
Which brands do you cooperate with,
and which countries do you export to?
Our target audience is all the market players, who have a daily purchase capacity of 50+ units/beds, however we have cooperations with all the valuable companies in Turkey, that have reached a certain brand value. MILKAY is the sought-after and preferred brand in 55 countries. We have been supplying for the world’s largest mattress manufacturers for more than twenty-five years.
What do you think about the development of smart and technical textiles in Turkey?
Technical textiles have become more common in Turkey thanks to mass production, ease of use, cost benefits and benefits in the recyclability. Based on the usage areas, technical textiles occupy more than twenty main sectors. Our products, classified in the nonwoven and non-knit textiles, are used extensively in furniture and construction industries.
What is your company’s approach to sustainability and environmentally friendly products? What kind of activities do you have in this regard?
We act with a vision to be an environmentally
friendly company in the industry.
We recycle 40 thousand
textile waste per year into the
economy. We believe
that there is not enough
practice on the
recycling of textile
wastes in our country and that it is essential to create a national textile
waste collection strategy
action plan. We are also working on this.
As MILKAY, what is the
importance you attached to R&D? What kind of activities do you perform on this?
We believe that quality is one of the most important criteria to be a sustainable company. For this purpose, our company, which manages a process from raw material input control, to intermediate control and ultimately the last control, constantly undergoes product development and research improvements and substitutes staff accordingly. Our %100 polyester product MILFORM, which we have been producing since 2016, is in use as an alternate to polyester sponges in the industry.
Can you tell us about your
targets, projects and investments
The economical conjuncture always keeps our investment capabilities ready and vivid. In addition, this year, we aim to recycle at least 40 thousand tons of textile waste for re-use in the economy.
Interview: Kubra Karaca
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/milkay.png6581200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-11 09:44:552019-04-11 10:16:43MILKAY Continues To Be a Reliable Partner for Its Customers with Superior Quality and Service Understanding
Mogul, which is a major player in the Turkish and global nonwoven industry with its 15 production lines, producing with seven different technologies, exports to 56 countries. Mogul’s basic philosophy is to prioritize quality, employees and customer satisfaction.
Founded in 1997 to produce nonwoven products, Mogul boasts to be the first company to produce spunbond and meltblown fabrics in Turkey. The company started sales in the EU and USA markets within a short time, and today they supply nonwoven roll products for a wide range of applications all over the world. Today Mogul produces nonwovens and composite products at three plants in Turkey and one plant in Gray Court/ South Carolina. These plants manufactures products for filtering, cleaning cloths, hygiene, personal care, medical, industrial, construction, environment, home flooring, packaging, automotive and agricultural applications in the American, European and Asian markets.
Awarded twice with the “IDEA Achievement in Entrepreneurship” by INDA and ranked among the top 1000 industrial enterprises in Turkey, Mogul is the first companyin our country, which is a member of the European Disposables and Nonwovens Association (EDANA). Mogul is also a member of INDA and ANFA.
We made an interview with
Mogul Company CEO
Serkan Göğüş for our Nonwoven Technology magazine. We talked with Göğüş
about the new products and projects of the company.
Can you tell us about the development of your company from the day it was founded
until today? Can you tell us
about the innovations of Mogul as a leading
company in the nonwovens industry?
Our company was founded in 1996, and become operational in 1997 with the first PP spunbond production in Turkey. In 2000, it started production of Meltblown and SMS for the first time in Turkey. In 2001, it was awarded by INDA, the North American Nonwoven Union, with the ‘’Entrepreneurship” award. Another facility of ours was opened in 2002 in Bayrampaşa, Istanbul for domestic sales and storage. In 2003, it started the first pet spunbond production in Turkey.
Our second production facility was opened in 2007at the Organized Industrial Zone 3 in Gaziantep. We started the new facility investment on an area of 56,000 sqm in Lüleburgaz and the first production line became operational at the second quarter in 2016. In the last quarter, the microfilament line started operations.
What are the most important criteria
in your production? What are the most important
features that distinguish your products from other brands?
We attach great importance to high quality standards in production, diversification and product development. Process and product diversity is the main factor that distinguishes us from our competitors.
There are innovations in the filtering application in the nonwoven fabrics industry with the advent of technology. What kind of productions do you have in this area, and what kind of advantages do you offer?
As you said, the filtration market has grown rapidly in recent years, and has become a significant market for nonwovens. Mogul offers services in this field with a rich product portfolio including PP spunbond, pet spunbond, bi-component, microfilament, meltblown and sms. Thanks to our rich variety of options, our company offers products with different levels of air permeability, filter efficiency and pressure drop. These products are used in various air and liquid filtration markets.
As Mogul, you have been manufacturing cleaning cloths from microfilament fabrics. What are the differences and properties of these fabrics?
Asterion® cleaning cloths provides a very effective performance for cleaning of dust, dirt and professional cleaning in the lightweight and heavy-duty manufacturing processes. Asterion® cleaning cloths are useful tools for cleaning stains and removing uneven surfaces. It is ideal for sensitive and difficult surfaces. Thanks to its unique infinite microfilaments, Asterion® cleaning cloths offer an ideal solution for cleaning and drying of glass and painted surfaces as well as tough and sensitive surfaces. Continuous microfilaments allow cleaning process to be safe, without scratching the surface and spreading stains.
Can you tell us about the properties and usages of the Madaline® fabrics?
Manufactured under the patent by Mogul in one of the two facilities in the world, Madaline® provides a new and improved performance for nonwoven fabrics. Madalina® is made of microfilaments, that are 100 times thinner than human hair, and 5 to 10 times thinner than microfibers. The micro-channels are activated with the application of hydrophilic finishes to these very fine microfilaments. Unlike other nonwoven fabrics, it is lightweight and compact, and it has unique and attractive features such as good moisture management, breathability, feathering, good thermal insulation, and fast drying.
Thanks to its enhanced performance, Madaline® can be used in applications with conventional textile products or microfiber fabrics. Some of the application areas include home textile products, clothing, cleaning, hygiene and medical areas, technical packaging, graphics and printing grounds, automotive and aerospace, acoustics, filtering, food contact, and labels.
Sun Protection Madaline® is a naturally hypoallergenic product that provides protection and complete relief for patients of dust mite allergy and prevention of spreading of bed bugs. The world renowned ECARF awarded Madeline® with the “Allergy Friendly Products and Services” certificate. Madaline® has an eco-friendly production process since it uses recycled water. Its CO2 emissions are negligible, and use less energy than conventional textiles.
performance-oriented, and therefore requires less fabric to achieve similar
performance compared to traditional textiles.
What is your company’s approach to sustainability and environmentally friendly products? What kind of activities do you have in this regard?
The sustainability and closed production cycle is gaining momentum in the world, and the environmental problems experienced accelerate this process even more. Pioneers in the global garment industry are leading this process and accelerate the supply chain to the pace of this transformation. As Mogul, our production processes are eco-friendly and produces products with minimum carbon footprint. Production waste is partially recycled in our own processes but mainly outsource companies. In addition, there is no harmful environmental processes such as burying and burning. At the same time, we continue working on the use of regenerated and recycled raw materials without compromising quality in line with the closed production cycle.
As Mogul, what is the importance you attached to R&D?
What kind of activities do you perform
Mogul is a company that continuously invests in
diversification and develops products. Our R&D projects are currently
carried out mainly for Madaline and Durell products.
Can you tell us about your
targets, projects and
investments in 2019?
As Mogul, we aim to maintain our export weight and create new markets. We expect an increase in turnovers and profitability with the increase in Madaline® sales. We do not have a new investment plan yet for the next few years since we have just completed a new investment phase. However, our studies and researches on products and projects, that will always make a difference and create added value, continue uninterruptedly.
Interview: Kübra Karaca
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/yeni_cephe_02.jpg8001200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-10 10:25:142019-04-10 10:43:18Mogul Continues To Be the Address of Firsts In the Nonwoven Industry
Technical textiles for all applications and a wide range of textile technologies: from 14 to 17 May 2019, Techtextil will bring together more exhibitors from even more countries than before.
Around four months before it opens its doors, Techtextil is almost fully booked, exceeding once again booking levels for the previous event at the same time of year. With its trend theme, ‘Urban Living – City of the Future’, the leading international trade fair also takes a look ahead to see how technical textiles will shape urban life in the future. The suppliers at Techtextil represent the complete spectrum of technical textiles and nonwovens. There is a significant increase in the number of suppliers in the fields of technology, as well as fibres and yarns. Suppliers of woven fabrics, coated textiles and functional apparel textiles are also strongly represented. All areas of application for textile materials are covered. In particular, representatives from industry, architecture and construction, the fashion and clothing industry, the automotive sector, aerospace, medicine, sport, and hazard protection will find a more comprehensive range of products than before.
New: Techtextil Forum provides an open platform for
On all four days, the trade fair will offer a new format of lectures, discussions and interactive sessions with the Techtextil Forum. The forum, which replaces the Techtextil Symposium, will take place directly in exhibition Hall 4.1 and all Techtextil participants will be able to Access it free of charge. Trade visitors can look forward to contributions in the following thematic areas: sustainability, digital transformation, smart textiles, urban textiles, composites, and technical textiles in medical technology.
Awards for innovative ideas
For the 15th time now, Techtextil will be giving the Techtextil Innovation Award for outstanding new and further developments in the field of technical textiles, nonwovens and functional apparel fabrics. Both exhibitors and non-exhibitors at Techtextil can take part in the competition. Also for the 15th time, Techtextil will be giving awards to students and young professionals for their work, as part of the ‘Textile Structures for New Building’ competition.
Focus on sustainability
Sustainability is one of the central themes of the upcoming Techtextil and Texprocess. For the first time, the two fairs will be showcasing their exhibitors’
efforts towards sustainability. The Techtextil and Texprocess Innovation Awards give prizes for sustainable textile innovations and processing approaches.
In May 2019, Techtextil and the parallel Texprocess will be sharing an exhibition hall for the first time. In Hall 4.1, Techtextil will be showcasing some of the suppliers of woven, laid web, braided and knitted fabrics, coated textiles, and nonwovens, as well as selected suppliers of textile machines. Suppliers of functional apparel textiles and the ‘Digital Textile Micro Factory’ mark the transition to Texprocess, which will be showcasing different production lines for clothing, shoes, and the processing of technical textiles. In addition to these, exhibitors for product preparation, finishing, textile logistics, internal material flow and textile refinement, as well as providers of sewing solutions, will be there.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/TECH.png5651200nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-10 09:27:092019-04-10 09:27:11Frankfurt: The Hotspot For High-Tech Textiles
Perlon® will showcase PearlTech®, its latest product brand at Techtextil in Frankfurt from 14th – 17th May.
PearlTech® is a monofilament which has special particles incorporated into it. The size and shape of the particles is irregular and the material is unrelated to the base polymer. The particles are added into the polymer melt and evenly distributed over the whole cross-section. These newly acquired properties remain in- tact throughout the lifetime of the monofilament. The particles incorporated into the polymer matrix protrude slightly from the monofilament surface, giving PearlTech® an interesting optical appearance and a structured surface finish.
PearlTech® provides improved stability against wear, reduces machine power consumption (along the lines of Per- lon® Enersave®) whilst reducing the build-up of dirt on the end product. The particles have no negative effect on hydrolysis resistance and furthermore offer the possibility to avoid the use of fluoropolymers. For this reason, PearlTech® provides a viable alternative to Perlon® EasyKleen® monofilament. PearlTech® monofilaments are notably used in sieves for the paper industry. They can also be used in the field of Advanced Technical Textiles for example in filtration (in particular solid-liquid separation) and in conveyor belt fabric. Through its ability to be customized, PearlTech® opens up the market for a host of new possibilities.
Perlon® QualiFil® range includes monofilaments with special properties such as flame retardancy (FireRetard®), elasticity (ElasTer®), abrasion resistancy (DuraFil®), stain resistancy (EasyKleen®), energy efficiency (EnerSave®) and UV stability. To avoid the need for a separate coating process, Perlon® has developed HighGrip monofilaments with tribological properties. These PET based BiCo monofilaments have a specific surface with special adhesive properties and different softening points. Bayco® (monofilaments for agriculture), Atlas® (Monofilaments for nautical rope) and PerlonXline (monofilaments for angling) round off the QualiFil® brands.
Perlon Group understands the need for sustainability in the future. The company is currently developing and carrying out research in the bio-monofilament field.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/perlon.png350466nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-09 09:47:362019-04-09 09:47:38Perlon® will Present PearlTech® a Monofilament with a Special Surface
Scientists at the Department of Energy’s Oak Ridge National Laboratory have created a recipe for a renewable 3D printing feedstock that could spur a profitable new use for an intractable biorefinery byproduct: lignin.
The discovery, detailed in Science Advances, expands ORNL’s achievements in lowering the cost of bioproducts by creating novel uses for lignin—the material left over from the processing of biomass. Lignin gives plants rigidity and also makes biomass resistant to being broken down into useful products.“Finding new uses for lignin can improve the economics of the entire biorefining process,” said ORNL project lead Amit Naskar. Researchers combined a melt-stable hardwood lignin with conventional plastic, a low-melting nylon, and carbon fiber to create a composite with just the right characteristics for extrusion and weld strength between layers during the printing process, as well as excellent mechanical properties.
Lignin chars easily; unlike workhorse composites like acrylonitrile-butadiene-styrene (ABS) that are made of petroleum-based thermoplastics, lignin can only be heated to a certain temperature for softening and extrusion from a 3D-printing nozzle. Prolonged exposure to heat dramatically increases its viscosity—it becomes too thick to be extruded easily.
But when researchers combined lignin with nylon, they found a surprising result: the composite’s room temperature stiffness increased while its melt viscosity decreased. The lignin-nylon material had tensile strength similar to nylon alone and lower viscosity, in fact, than conventional ABS or high impact polystyrene.
The scientists conducted neutron scattering at the High Flux Isotope Reactor and used advanced microscopy at the Center for Nanophase Materials Science—both DOE Office of Science User Facilities at ORNL—to explore the composite’s molecular structure. They found that the combination of lignin and nylon “appeared to have almost a lubrication or plasticizing effect on the composite,” noted Naskar. “Structural characteristics of lignin are critical to enhance 3D printability of the materials,” said ORNL’s Ngoc Nguyen who collaborated on the project. Scientists were also able to mix in a higher percentage of lignin—40 to 50 percent by weight—a new achievement in the quest for a lignin-based printing material. ORNL scientists then added 4 to 16 percent carbon fiber into the mix. The new composite heats up more easily, flows faster for speedier printing, and results in a stronger product.
http://www.nonwoventechnology.com/en/wp-content/uploads/2019/04/odun-ozu.png500720nonwovenhttp://www.nonwoventechnology.com/en/wp-content/uploads/2016/10/logo.pngnonwoven2019-04-09 09:36:172019-04-09 09:36:42New Composite Advances Lignin As A Renewable 3D Printing Material