WPT Nonwovens Corporation Chooses A.Celli Nonwovens for its US Investment

The important US company WPT specialized in the production and sale of nonwoven products for a wide range of markets (consumer, filtration, industrial, medical), has allocated a 6-million dollar investment for a state-of-the-art production plant.

The installation of the line is earmarked for the first quarter of 2018 and the A.Celli supply, that in addition to the “Stream” Master Roll winding system also includes a Tandem Rewinder and a 6-Unit Spooling System, will be installed in the former Nestaway building, the company’s new facilities in Beaver Dam, Kentucky.

We’re excited that WPT Nonwovens chose Beaver Dam to grow their business“, states Paul Sandefur, the city’s Mayor. “Any time you have a business willing to make an investment in the community and add new jobs, it’s a good thing. Good news just keeps coming Beaver Dam’s way and that’s good for all Ohio County!

A.Celli Nonwovens S.p.A.

A.Celli Nonwovens offers a comprehensive range of Master Roll Winders and Slitter-Rewinders featuring state-of-the-art solutions customized to spunbond, spunmelt and spunlace products with a special focus on speed, preserving product characteristics.

The machinery range also includes ancillary technology such as automatic knives positioning, automatic core cutting, unwinders, spooling systems and multi-functional lines with printing systems.

In addition to its Italian facilities, the A.Celli Group is present in Istanbul, Turkey (A.Celli Turchia), in Shanghai (A.Celli Shanghai Machinery Co. Ltd.) in USA (A.Celli International Inc.).

RSG Automation Technics is Honored as Growth Champion

For a long time now, RSG Automation Technics, based in Bietigheim-Bissingen near Stuttgart, has established itself internationally as a world-leader for special facilities in the field of fully or semi-automated processing of narrow band textiles. This Success was impressively proven.

The recognized and renown business journal “FOCUS Business” determined the top 500 from a database of 3.6 million German companies, which were able to establish the highest increase in sales in the years 2013 to 2016.

With an increase in sales of 30%, RSG is on first place among German textile machine manufacturers.

Among all German machine and facility manufacturers RSG is on an outstanding 15th place, and is on place 378 Germany-wide. For this RSG was now awarded to be “growth champion 2018” by FOCUS Business.

“This historic success is of course a milestone for our company and all employees. Therefore, our special thanks go, of course, to our customers for their long years of trust”, comments managing director Dr. Andreas Ecker proudly, and Sales Director Maik Eisenhardt is happy “that the innovative steps of the last years were confirmed by this success. The task now is to build upon this, and to continue to internationally strengthen the RSG brand.”

The automation solutions of RSG allow fully automated processing and packaging of products, such as lifting and lashing straps, loops, seat and safety belts, but also hook-and-loop materials, medical textiles, and filter materials.

Great Success from Turkish Engineers: Invisible Military Camouflage

The invisible fabric, developed by Turkish engineers and not caught by radar and thermal cameras, is also being tried as military camouflage. This technology is now available in only three countries worldwide including Turkey, and is planned to be exported to NATO countries under the approval and consent of the Ministry of National Defense.

The ‘multispectral cloaking network’ found by two scientists at Hacettepe Technopolis was developed at Sun Textile R & D Center. The invisible fabric tested at the Turkish Armed Forces began to be produced in Torbalı Mill after passing the tests successfully.

This product, which is the fruit of 100% domestic engineering, has only been developed by the US and Israel until now. So Turkey became the third country.

Doesn’t get caught to thermal cameras by dispersing the body heat in a controlled manner

The fabric, which can disperse the heat generated by human, tank or ammunition without causing color contrast, provides protection against thermal cameras while also started being used to hide the command center and ammunitions.

In his statement on the subject, Sabri Unluturk, Chairman of Sun Holding, pointed out that the camouflage produced from this fabric is currently in the test phase and added:

‘These garments are designed to keep our troops hidden from night vision binoculars at night operations. They’re on trial now. Military units are also testing. The body releases heat in a controlled manner and does not appear in thermal cameras. With the fabrics we have developed, we have entered NATO’s approved supplier list. In this context, we receive orders from many NATO countries. We will also start exporting with the approval and permission of our Ministry of National Defense.’

From steel vests to armored vehicle seats

Continuing to his words, Unluturk told that the camouflage fabric will also be used in an armored personnel carrier devoloping by a Turkish defense industry company for Saudi Arabia: ‘In our R & D lab, we are currently working on developing new products for many different kinds of military uses. These include vests with shock absorbing capability to be worn into steel vests, preventive seats and floors for armored personnel carriers etc.’

Capacity to cover 1 million square meters

Sabri Unluturk, noted that the products they are currently developing could also be evaluated for civilian use in the future and continued his words as follows:

‘Many developments are first launched in the military field. There is an intensive work on the defense industry. The state is also making significant efforts for the nationalization of the defense industry, transferring resources. It’s a very good investment. Unmanned aerial vehicles, domestic tanks, armored vehicles and many other products are now producing in Turkey. We are also ‘pulling out all the stops’ in the field of textiles. I believe that Turkey will advance much more in this field and develop products that can compete globe. We are talking about a field with a very high export potential and there are very few companies in the field of defense textiles in the world. We also have an important price advantage. By doing a separate investment for this business, we have completed a facility in Torbalı OIZ (Organized Industrial Zone) that meets NATO’s safety standards. During this year’s production, we gave TAF a multispectral cloaking network covering the area of several hundred thousand square meters. In the coming period we will reach a cloaking capacity of 1 million square meters per year.’

ANDRITZ to Supply a Complete Needlepunch Line for Geotextiles to Manifattura Fontana

ANDRITZ has received an order from Manifattura Fontana, based in Valstagna, Italy, and part of the Belgian technical textile company Sioen Industries, to supply a neXline needlepunch eXcelle line for the production of geotextiles. Start-up of the line is scheduled for October 2018.

The scope of supply includes all of the machines from opening and blending to an automatic packaging system. The line incorporates cutting-edge ANDRITZ technologies and equipment, such as:

  • a TCF-X high-capacity chute feed capable of processing long staple fibers
  • an eXcelle card with 3.5 m working width
  • the state-of-the-art ProDyn and Isolayer systems for weight evenness
  • high-speed needlelooms with the innovative Zeta drafters to fine-tune tensile strength parameters and boost the production capacity for lightweight fabrics.

For the first time in Italy, the line will feature air-through bonding capabilities in combination with calendering. It is targeted to become the most productive line in Europe.

50 Years of Experience in the Nonwoven Sector

Manifattura Fontana joined Sioen Industries, a publicly listed Belgian company specialized in technical textile solutions, in 2016. It has been manufacturing nonwoven geotextiles from synthetic fibers for nearly 50 years and is developing new solutions and improved products for separation, filtration, protection, drainage, and reinforcement. Manifattura Fontana is a leading company in the global geotextile markets and provides its customers with added-value geotextiles for many applications, such as the construction of roads, railways, reservoirs, dams, and tunnels, as well as for earthworks, foundations, erosion control, drainage, waste disposal, or containment.

Evteks’ Fabric on NASA Radar

Evteks, which operates on high-tech textile products in Denizli, has produced 100 % cotton fabric that is flame resistant and protects against radiation. If an agreement can be reached with NASA, the fabric that will be used in astronauts and pilots’ underwear has cardinal significance for transferring the properties such as flame resistant and radiation-proof in synthetic fibers to 100 % cotton fabrics.

Having a 20% higher absorption capacity than synthetic products, the protection of the fabric against radiation containing electromagnetic contaminants makes the fabric considerable important especially for babies and children’s textiles. Likewise, occupational groups that are likely to be exposed to radiation are potentially inclusive.

İsa Dal, Chairman of the Board of Directors of Evteks, who also serves as a member of the board of directors of the Denizli Exporters’ Association, explained that the fabrics, which have functionalities such as antimicrobial, flame resistant, quick drying and fly-repellent and have increasingly used in the world, contain synthetic fibers. In addition, Dal added that though these fabrics brought advantages, they were not natural by expressing that their goals were to develop both natural and functional fabric and that they achieved this. Saying that they tested the products in the laboratories of Pamukkale University. Explaining that these products were a result of 6 years of work, he stated that they made patent applications after the results came out, as they wanted.

“We believe that this product is suitable for pilots and astronauts because of the antibacterial feature that rapidly removes the sweat and the humidity exposed to radiation especially from the body. We have started negotiating with companies that make provision for NASA. If we can come to an agreement, the fabric produced in Denizli will be able to be used as underwear by NASA astronauts. We think that our completely natural fabric will be preferred in terms of comfort because the present underwear is synthetic. We will also offer a natural alternative to the current underwear of Pilots with a feature of late-combustion. After all, no fabric can be as healthy and comfortable as cotton.”

EcoWipes Invests in Voith-Trützschler’s WLS Technology

EcoWipes, a very young (est.2009) and innovative company, that has become a leading manufacturer and converter of private label products for the hydro-entangled nonwoven segment, has now already ordered its third nonwovens production line.

EcoWipes has a strong focus on innovation and sustainability and intensively monitors local and global market trends. In view of the rising consumer interest in biodegradable materials, EcoWipes opt for partners Trützschler Nonwovens and Voith to supply the new production line. The progressive and sustainable WLS (wet-laid spunlacing) concept developed by the two companies for manufacturing wet-laid hydroentangled nonwovens is a perfect fit for the EcoWipes product range. It is ideally suited for producing flushable wipes but also recyclable and biodegradable products. These materials meet consumer preferences for greater sustainability at the end of the product cycle. The sale of this fifth WLS facility is testimony to the successful collaboration between Trützschler Nonwovens and Voith as established technology leaders in the wet-laid hydroentangled nonwoven segment.

The new production line at EcoWipes is a flexible wet-dry nonwoven facility. Voith is supplying the HydroFormer, one of the main components of the new line. The HydroFormer concept builds on Voith’s long experience in the paper and pulp industry. With HydroFormer technology the suspension is highly diluted, so nonwovens can be produced entirely from cellulose, a renewable and cost-effective raw material.

Trützschler Nonwovens is not just responsible for the hydroentangling, drying and reeling up, but will also supply its latest high-speed card. This flexible configuration enables EcoWipes to produce a broad product range of wet-laid/spunlaced or carded/spunlaced nonwovens.

Drylock Technologies Acquired Two Leading Producers, Capricho and Mardam

Drylock Technologies, headquartered in Zele Belgium, has agreed to simultaneously acquire two competing Brazilian personal care companies, Mardam and Capricho. Both Mardam and Capricho companies have their headquarters and operations in the São Paulo region of Brazil – the largest metropolitan consumer market of Latin America.

The management teams of both Mardam and Capricho will jointly manage and expand the combined business under the Drylock name, and where Drylock will be the 100% shareholder of the new Brazilian companies.

Brazil is the world’s 4th largest baby care market with annualized baby diaper and pant sales of 1.7 billion EUR. The Brazilian adult care market is currently 450 million EUR. Drylock Brazil will have combined annualized sales of 100 million EUR and will represent 7% market share in the baby segment and 8% market share in the adult care segment.

Both Mardam and Capricho have demonstrated sustained growth in the Brazilian retail market primarily driven behind their own company brands, as well as private label initiatives within the South East of Brazil. Operationally both Mardam and Capricho have well invested production sites that have been managed to world class standards whilst both running as family owned companies. Drylock will continue this tradition of both Mardam and Capricho being family owned companies – but will bring a new innovation and category expansion agenda to the Brazilian market and the brands and customers of Drylock Brazil.

Drylock currently has sales in both the baby and adult category in all major South American markets and sees the acquisition of two major local Brazilian companies as a natural next step for the company’s development. Given the strong presence of modern retail formats in both Brazil and Latin America, and the longterm growth potential of private label within the personal care segment across the region, Drylock sees Latin America as an important part of the company growth strategy.

Bart Van Malderen, CEO and Chairman of Drylock Technologies on completion of this fourth and fifth acquisition of Drylock said ‘’It is great to join forces with the two families of Mardam and Capricho, to have the opportunity to bring Drylock innovation and passion for the customer to Brazil as well as the broader Latin American market in support of expanding Drylock’s global footprint as an innovative leading global player in the personal care industry”.

Bruno Dametto, on behalf of the Mardam company said ‘’Working with both Drylock and Capricho now creates a new long term player in the Brazilian personal care market – this is good news for our customers who we will be able to serve even better than before with innovation developments and range expansions. This is very exciting for our customers, and our employees‘’.

Dirceu Forti Filho, on behalf of the Capricho company said ‘’The opportunity is great for both Capricho and Mardam – building a stronger team to compete in the market whilst making use of the Drylock passion to innovate for our customers both with our current branded platforms as well as private label’’.

Drylock Technologies: Plans consolidated revenues for 2018 of more than €400 million.

Drylock employs, post-acquisition, over 2000 people and has its headquarters in Zele Belgium and production sites in Czech Republic, Italy, Russia, USA and now Brazil. Drylock is specialized in the supply of private label in baby diaper, feminine care and adult incontinence to retailers and distributors. Drylock’s baby brand is Magics, femcare brand are Vivi and Ciao Lady, and adult brands are Dailee and Presto.

Mardam Employs 400 people

Mardam is headquartered in Poá, São Paulo, Brazil. It employs 400 people. The executive leadership team are Bruno Dametto, Lucas Dametto and Ibere Dametto. Mardam was founded as a company in 1997. Mardam brands include Evolution, Baby Willy and Smilinguido Baby.

Capricho: 43 Years of Experience

Capricho is headquartered in Capivari, São Paulo State, Brazil. It employs 400 people. The CEO of Capricho is Dirceu Forti Filho. Capricho was founded as a baby care company in 1975. Capricho brands include amongst others Bummis, Enxutita, Vic, Sensaty and the licensed Lion King, Snoopy, Pica Pau and Garfield Baby.

Devan Launches New Antimicrobial Brand Line

Devan Chemicals, a Belgian-headquartered provider of finishing technologies, recently launched a new multifunctional antimicrobial brand line. The brand line consists of their well-known, but recently rebranded quat-silane antimicrobial solution, combined with extra features.  

This new line enables Textile manufacturers to apply multiple functionalities via one single treatment.

BI-OME®, Devan’s recently rebranded antimicrobial solution, has been launched with interesting extra features. The speciality chemical provider has combined its antimicrobial technology with other functional finishes in its product range and now offers a variety of combinations:

  • BI-OME® Quick dry combines the antimicrobial properties (for odour control) with advanced moisture management properties to promote efficient and faster evaporation to aid cooling and comfort.
  • BI-OME® Stretch combines the antimicrobial solution with stretch recovery properties for better fit.
  • A more revolutionary variation is BI-OME® AV, which has an antiviral activity in addition to its antimicrobial properties.
  • Of course, BI-OME®, the antimicrobial solution without any extra features, remains available. Devan’s experience with antimicrobial technology goes back a long time. More than 25 years of research led

to the creation of the BI-OME® product range. Thanks to the combination of a cross-border support package (mill training, quality control, etc.) and unique product excellence (non-migrating, no use of silver), Devan’s antimicrobial technology is widely chosen across the globe.

BI-OME® is fully BPR and EPA compliant, Oekotex and Bluesign registered, can be delivered worldwide and is applicable for apparel, home textiles, bedding, transport & mobility, etc.

Çınar Lamination Answers All Calls for Technical Textile

Established in the last quarter of 2014 after 14 years of experience on in technical textile and lamination, Çınar Laminasyon İç ve Dış Tic.A.Ş. offers services various industries on coating, technical lamination and technical textiles with its know-how.

Performing as a distributor in Asia and Turkey for the companies operating abroad, Çınar Lamination manages manufacturing and sales of the air permeable waterproofing products with hotmelt adhesives. In addition, by making technical lamination for shoes of the world famous brands and sticking membranes to the air permeable shoes, Çınar Lamination also manufactures products which enable brand logos to strongly stick on the shoes.

Striving to offer all of its products to customers with convenient prices and high quality, the company aims to be a global corporation beneficial to society and its home country by constantly improving its development.

EFC Kimya San. ve Tic. A.Ş., established in 2017, will be operative in 2018. Teh company’s production range will include hotmelt film adhesives, hotmelt web adhesives and air permeable membranes as well as films used in food packaging.

In order to get more information on this, we visited  Gökçimen, Chairman of Çınar Laminasyon İç ve Dış Tic. A.Ş. and EFC Kimya San. ve Tic. A.Ş. for an interview and talked about various topics such as their success in the Turkish market, the products they manufacture, their areas of use, and their expectations from the textile industry in 2018.

You have 14 years of experience in technical textiles and lamination, and 4 years ago you established Çınar Laminasyon İç ve Dış Tic.A.Ş.

Also you started another company, EFC Kimya San. and Tic. A.Ş. Could you tell us a bit about your companies?

We wanted to evaluate our experience build-up within ourselves. For this reason, I decided to establish Çınar Lamination company as I noticed the shortage in the market. Our first goal was to serve the footwear and clothing market. With time, we began to work on different sectors. We have reached the point we were aiming and I hope that we will move further than that. Our EFC Chemical company was founded in 2017 and started operations in 2018. In our company we will produce technical textile products such as hotmelt film adhesive, hotmelt web adhesive and air permeable membranes as well as films used in food packaging.

When evaluating the successes of your companies, to what do you relate being at such a good level in the Turkish textile industry?

 Although we cannot meet all demands from the companies we are in cooperation with, the fact that we are way more forward than other companies in manufacturing technical lamination pushes me think this way. We also reach to a better level thanks to putting our developments in magazines and exhibitions, thanks to you. In addition to this, Turkey has come to a very advanced level in the laminating industry in the technical textiles market. In this context, we manage successful operations in Russia, Ukraine, Bulgaria, Hungary, Serbia, Egypt, Morocco, Algeria, Azerbaijan and Georgia.

Can you tell us about the latest technological developments in the Laytex and Lavyek machines and the S-line brand products?

 Under our Laytex brand, we have Tex-melt film and Tex-melt web products. These are adhesives used in leading industries such as textile, flooring, footwear, underwear and automotive. EVA based Tex-melt lamination films are produced within the body of our company. Our sales and after-sales support services for Polyester and Polyamide based Tex-Melt Web continue.

We have our Tex-melt web products brought from China. We will start production in the coming years. We also make lamination machine productions with S-line brand and sell them abroad. We are also distributing many spare parts abroad.

Could you tell us about the benefits of the roof and roof waterproofing covers to the user and why they should choose you on these materials?

The most important feature of the roof and roof waterproofing covers is the air permability for buildings. Keeping humidity away from the building walls, it allows vapor permability. This way it prevents mold and fungus formation. By ensuring dryness of material for heat insulation, it extends its lifespan. Usually bituminous materials are used in buildings which do not allow permeability. This can cause health issues for people living in such buildings by making the building decay.

When you evaluate the position of laminated fabrics in the Turkish textile industry, what are their contributions and advantages for the industry?

Laminated fabrics, are wind-proof and impermeable, and also have the ability to exhaust vapor. It is a type of fabric which has been recently in high demand in sports clothing, medical and footwear textile products, especially in the production of membrane fabrics and military camouflage clothes which increase the fabric durability against the external conditions. We are also making all kinds of micro-interlogging (bonding), micro-polar, denim-polar, artificial leather, bedding/nonwoven and mattress protective lamination with new generation hotmelt lamination machines. We continue to provide technical services for all kinds of technical textiles including fabric coverings.

Along with today’s rising living standards, changes in the features expected from clothing continue to expand the use of laminated fabrics. With this development, the importance of the comfort features of the products we have produced has reached a remarkable point.

What are your views on the importance of Turkish textile sector and the Turkish market?

Turkey has reached a very good position in the technical textiles field. Last month, we met with the owners of major companies participating in the seminar organized by İTKİB and saw that Turkey has reached a very good level in the field of textiles. We are also producing technical fabrics for major textile companies in Europe. In addition, Turkish textiles are needed in the field of technical fabrics in other industries related to textiles. For example, the Chinese manufacturer, who makes interior parts of shoes, is now looking for a Turkish partner. Because a material from China enters Europe in three months while it comes to Turkey within the same week. For this reason, Chinese manufacturers are looking for reliable companies in their investments. In this context, they prefer Turkish textile producers. Turkey holds a good geographical position in technical textiles. We also enjoy the advantages of this. We also need to continue to take advantage of this in a good way.

As Çınar Laminasyon  İç ve Dış Tic. A.Ş. you attach great importance to protection of the environment. Will you continue to improve your products to contribute to environmental protection? What kind of activities do you carry out in this regard?

We do not use any environmentally hazardous materials in our products. For example, recently we had been experiencing these kinds of problems in materials imported from China used for shoes. Products were called phthalate and azo. Because of these issues, more attention is given to Turkish technical textiles. We also have a testing system which proves our care for environmental protection. Before, we only used to laminate and deliver the product, and the customer would test it themselves to see if there were any hazardous materials. Now they want us to test and ship our products. I believe we have come to a better position now by providing these processes.

How was 2017 for you? Can you make an evaluation about  both the global and the Turkish markets?

2017 was a little passive compared to 2016 for the textile industry, but since we do business in various industries, we can say that it was good for us. We work in many sectors like automotive, construction, clothing, shoes, gift boxes. If we were active only in one field, I think we would suffer some problems.

What innovations will you have in the textile industry in 2018?

We continue our investments related to EFC Chemical company which started operating this year. We also have higher expectations as we have large scale investors. Of the innovations we have, we will start productions for Tex-melt film and Tex-melt Web adhesives in the coming months under the name of our EFC Chemical company.

Andritz Has Enhanced its Textile Calender Product Portfolio

Together with the prestigious ramisch® technologies, which are now part of the Andritz portfolio, Andritz has advanced to become one of the top addresses in the textile calender market. The Andritz teXcal calender range has been characterized for many decades by highest quality standards, outstanding performance, reliability, flexibility for any textile application. An all-embracing, first-class product and service portfolio is at the customers’ disposal.

Andritz delivers carding solutions perfectly suited to every application and process demand for needlepunch, spunlace, and air-through bonding. Whether for durable applications, such as geotextile, filtration, or automotive, or for disposable end-uses, such as wipes, cotton pads, medical applications or face masks, Andritz offers a wide range of carding solutions to meet customers’ needs. One highlight of the Andritz portfolio is the innovative TT card, which provides perfect web uniformity at very high speed.

The Air- Through Bonding Technology for Hygiene Industry

Andritz offers customized solutions to nonwovens producers for hygiene end-uses, such as top sheets and acquisition distribution layers, using the air-through bonding process. With the Andritz flat oven, customers benefit from high production capacity and high-performance fabrics from 16 to 80 gsm, produced with bicomponent fibers. The CETI European Institute in Lille, France, recently installed an air-through bonding oven from Andritz. Customers are welcome to visit and conduct trials.