International Nonwovens Symposium 2018 Closed With An Eye On A Sustainable Future

EDANA closed its 2018 International Nonwovens Symposium (INS) today, having confirmed the industry’s confidence in the opportunities and strengths of the nonwovens industry.

A warmly received keynote presentation on IKEA’s global material sourcing strategy from Anders Bergner was followed with a very well attended session with enlightening examples of credible steps into the circular economy and use of renewable resources.

“I thought the level of speakers and content, especially during the circular session, really gave the whole industry something to think about. The quality of participants was fantastic, with a really good mix of technical experts and senior executives” said Johan Berlin of InvestKonsult of Sweden.

The traditional EDANA dinner, 215 participants from 144 companies across the supply chain took advantage of the many networking opportunities, discussing the variety of presentations from “Industry 4.0” challenges and opportunities, to recycling, innovation and new filter media. With further presentations on environmental sustainability and bioplastic material innovation, the 2018 INS delivered on the objective to address the challenges and opportunities facing the industry.

The Best Forum Worldwide

Dayal Mehta from Welspun in India said that he believed the INS to be “the best forum worldwide for knowledge enhancement with excellent technical content.

The appreciation of the value of attending the INS was echoed by Mirsabitov Mirjalol, Project Manager at ADG Holding of Uzbekistan “being relatively new to the sector it was great to meet many professionals from the industry. The presentations and discussions allowed me to learn a lot about trends in the market and the latest innovations. It was truly inspiring, and I hope to participate in further EDANA conferences”

“Since EDANA last held the INS in Rome 15 years ago, sustainability as a topic has evolved from a minor interest subject to take primacy on the agenda” said Pierre Wiertz, General Manager of EDANA. “It is pleasing to hear of such positive feedback on the focus of our programme and encouraging to see industry leaders discuss and demonstrate innovations that will contribute to sustainable business practices and embark our sector in its transition towards a more circular economy.”

Diamond Wipes Internationals’ Hero Wipes, Won the Wipes Innovation Award

INDA, the Association of the Nonwoven Fabrics Industry, reports its 12th annual World of Wipes® (WOW) International Conference June 5-8 successful in connecting 440 participants advancing their business in wipes.

The event was highlighted with an industry and committee majority vote announcing Diamond Wipes Internationals’ Hero Wipes as the recipient of this year’s World of Wipes Innovation Award®. The innovative new wipe removes toxic, cancer-causing carcinogens from firefighters’ skin. Other finalists were Solugen, Inc.’s Ode to Clean Wipes made entirely from plant starch, and National Wiper Alliance’s Rhino Wipe™ Tote System, a portable container for easy dispensing of heavy duty Rhino Wipes.

The annual award recognizes the product that most expands the use of nonwovens and demonstrates creativity, novelty, uniqueness, and technical sophistication within the entire nonwovens wipes value chain.

Held at the Sheraton Grand, Chicago, Illinois, the event attracted participants from 22 countries representing the entire wipes supply chain to examine issues and advances in the growing multi-billion dollar growing wipes sector.

Opening the conference was consumer psychologist Kit Yarrow, Ph.D., Professor Emeritus, Golden Gate University, presenting psychological insights and strategies for marketing to Gen Z. The program also included sessions centered on consumer trends and market data, sustainability, substrate innovation, challenges with preservatives, regulations, packaging, institutional wipe trends and progress on flushable wipes testing procedures.

Participants connected face-to-face with hundreds of wipes professionals during the Welcome Reception atop the 95th floor in the John Hancock Building.

Preceding the conference, INDA’s Wipes Academy was conducted by instructor Rob Johnson, PE, Principal, Smith, Johnson & Associates. The Academy is the first and only comprehensive wipes training for the entire wipes supply chain.

“This year’s program content hit the mark in addressing key issues facing wipes producers and marketers. WOW serves as the hub for international wipes professionals to convene and connect, and the buzz this year indicates this happened in abundance,” said Dave Rousse, INDA president.

Oakley® and Bioracer Launch Graphene Plus Cycling Jersey

Directa Plus plc (AIM: DCTA), a producer and supplier of graphene-based products for use in consumer and industrial markets, is pleased to announce that Oakley®, in collaboration with Bioracer, a designer and manufacturer of innovative, customised clothing for cycling teams and individuals as well as for other sporting activities, have launched the G+ Graphene Aero Jersey containing the Company’s graphene-based products.

Unveiled at the EUROBIKE 2018 trade show in Friedrichshafen, Germany, the new jersey is designed to leverage the unique properties of Graphene Plus (G+) to dissipate heat from the rider’s body enabling them to focus less on the conditions around them and more on performance.  New Aero Jersey enhanced with Directa Plus’ G+ graphene is a first of its kind cycling garment.

Its graphene-based products have been independently certified as non-toxic and non-cytotoxic

The Company’s unique, printed G+ planar thermal circuit distributes the heat generated by the body and dissipates it when needed to significantly improve the comfort of the wearer and enable riders to use less energy to regulate their body temperature. Fabrics treated with G+ are also electrostatic and bacteriostatic. These properties contribute to moisture management and have an anti-odour effect, and, if placed on the outside of the garment, G+ reduces the friction with air and water to facilitate top sporting performance. In addition, Directa Plus’ production process is chemical-free and its graphene-based products have been independently certified as non-toxic and non-cytotoxic.

Giulio Cesareo, Chief Executive Officer of Directa Plus, said: “We are honoured that Oakley and Bioracer have launched the G+ Aero Jersey incorporating our Graphene Plus, which follows extensive lab and road testing. It is a significant endorsement of the strengths of our offer and, in particular, the thermal regulation abilities of our G+ planar thermal circuit. Sportswear represents a substantial potential market for our G+ and we’re delighted to have added cycling clothing to our portfolio of G+-enhanced textiles for sport, which includes skiing, golf and athleisure. We congratulate Oakley and Bioracer on this launch – a first of its kind cycling garment – and look forward to expanding our relationship with them.”

Devan Launches Natural Technology to Make Textiles Free From Pet Allergens

Textile-finishing innovator Devan Chemicals recently launched a technology to make textiles free from allergens shed by cats and dogs. Purissimo is a probiotic-based solution and therefore completely natural. The technology was inspired by their experience with Purotex®, a successful allergen reduction solution that has been used in bedding for more than ten years.

Over the past few decades, pets have been climbing up the social ladder and have moved from outdoor protectors to indoor family members. The American Pet Products Association estimates that 65% of US households own a pet, with cats and dogs being the most popular ones. In Europe, more than 30% of the households own a pet. Although the data are not unequivocal, researchers believe this increasingly close contact between humans and pets and the resulting higher allergen exposures might be a reason for the increase in pet allergies.

Purissimo™

Since many studies have suggested that allergic diseases have increased in frequency, Devan thought it was about time someone came up with a solution. Purissimo is a natural technology, inspired by Devan’s years of experience with Purotex®, a very successful allergen reduction technology that is being used in the bedding industry for more than ten years. With a significant reduction in the house dust mite population of more than 99%, Purotex® has proven to be an effective, preventive strategy for reducing allergic diseases related to house dust mites.

But, unfortunately allergies are not limited to beds and house dust mites alone, and so Devan started exploring what further could be done to reduce health problems related to allergic reactions. After months of testing, the company came out with a solution for allergies triggered by pets such as cats (cat allergen Fel d 1) and dogs (dog allergen Can f 1). Test results show a significant reduction of 92,8 % on the amount of cat hair allergen Fel d1 found in treated samples. The technology is based on probiotic bacteria and therefore, completely natural.

Probiotics

First, inactive probiotic bacteria are encapsulated into microcapsules. These microcapsules are then integrated into textiles. When the fabric is exposed to friction, the microcapsules break open and release the spores. The spores absorb humidity, are then transformed into probiotic bacteria and start to consume the organic matter which contains the various allergens that cause allergic reactions and asthma.

Since pet allergens are also found in homes where there aren’t any pets (because of dispersion by adherence to textile surfaces such as clothing and shoes), Devan’s solution could be used to treat household textiles such as carpets, curtains, upholstery fabrics, etc., resulting in a clean, fresh and allergen-free environment. Also think of car blankets and other pet blankets. And not only in our homes, but also in public spaces like schools, hospitals, libraries, etc., this technology could be used to prevent the dispersion of pet allergens and the ‘second-hand’ exposure that comes along with it.

Elastic Nonwovens and Application Areas

Deniz Duran1, Hatice Aktekeli2

1Ege University – Faculty of Engineering – Textile Engineering Department.35100 Bornova, İzmir/TÜRKİYE

2Ege University – Faculty of Engineering – Textile Engineering Department., 35100 Bornova, İzmir/TÜRKİYE

deniz.duran@ege.edu.tr

 

Elastic Nonwovens and Application Areas

Abstract

Nonwoven surfaces have become one of the fastest-growing textile branches in recent years, which significantly stems from the practical use of disposable products, and awareness on its importance in terms of hygiene. It is desired that nonwoven surfaces used in some areas should have high flexibility in terms of comfort and ease of use and maintain this flexibility. For this reason, there is a day-by-day increasing interest in flexible nonwoven surfaces. In this study, the definition of flexible nonwoven surfaces, methods for obtaining flexible nonwoven surfaces and their application areas are specified.

Key Words:Nonwoven surface; Flexible nonwoven surface; Elastic nonwovens; Thermoplastic elastomer.

  1. INTRODUCTION

In the globalizing world, it has become a necessity to manufacture innovative products for the development of our industry and economy. Cost and speed are two of the most important factors in the production phase. In this area, nonwoven surfaces allow us to find fast, easy, effective and economical solutions to problems with their wide use at every stage of modern life. Nonwoven surface products offer manufacturers the advantage of simplicity in the manufacturing process and the ability to apply desired qualities (absorbent/retaining, soft/stretched etc.) to nonwoven surface products as they require a manufacturing process simpler than the conventional textile fabrics. [1]

Nonwoven surface products, which are manufactured in a fashion both faster and cheaper, are being used more ever day in new areas. Especially the increase in the practical use and usage habits of disposable products allow mobility in the nonwoven surface industry and caused the market to grow. When examining Turkey’s 22 main product groups in the technical textiles export, it is observed that nonwoven surface products constitute the most exported product groups of Turkey’s technical textile exports. Nonwoven surface products which form 30,9% of Turkey’s total exports of technical textiles (nonwoven) exports in 2017 were valued at approximately 479 million dollars, increasing by 9,5%. When examining the technical textiles imports in Turkey’s 22 basic product groups, it is seen that nonwoven surface products are the second imported products with 11,5% after glas fiber and their products. In 2017, imports of nonwoven surface products increased by 12% to approximately $ 220 million. [1, 2]

Demand for nonwoven surface products is increasing day by day and it is predicted that over the coming years the numbers will exceed today’s value. [3]

In the field of nonwoven products, products with a high degree of flexibility at low cost is constantly needed. these nonwoven products are being produced especially for disposable diapers, sick cloths and also areas such as lining, and filtration. They are preferred for flexibility, softness, durability, good stretch-backing properties and high tearing elongation features. [4]

There are also literature studies on elastic nonwovens –an important issue in innovations which have taken place in the nonwoven surface area in recent years.

In a study by Srinivas et al., they treated polypropylene homopolymer and thermoplastic elastomer (TPE) under the same conditions and observed a marked difference in elongation properties. The polypropylene homopolymer is only 35% elongated, while the surfaces produced with thermoplastic elastomer (TPE) can be elongated up to 360%. According to Srinivas et al., molecular parameters such as molecular weight, molecular weight distribution, composition, melting temperature and crystallinity grade affect the elastic behavior of the polymer. The elasticity of the web is related to the molecular weight and the specific elastomeric composition. As expected, low crystallinity requires high elasticity. As the level of crystallinity increases, the mechanical behavior of the polymer changes from an elastomeric character to a plastic one.[5]

Zhao states in his work that the industry focused on the meltblown process to develop unique fiber and surface properties using special polymers, and that many factors are needed to develop high-value meltblown products, among which polymer properties, targeted areas of use of the product, and properties and capabilities of meltblown equipment are mentioned. Polypropylene nonwovens produced with the meltblown method have attracted more attention in areas such as hygiene, medical and personal care products with high flexibility of nonwovens made of elastic raw material, although they may have one-sided stretching properties. [6]

Dharmarajan et al., used the meltblown method in their work for surface preparation and have blended thermoplastic elastomer (TPE) and classical polypropylene on some samples. Inclusion of polypropylene thermoplastic elastomer increases the elongation of the nonwoven surface. Surface elasticity increases with increasing TPE ratio. Even 30% weight of TPE content makes the surface softer and drapery than polypropylene. In the light of these results, they have stated that meltblown elastic nonwovens containing TPE polymers have offered a new elastomeric product, which can be used in hygiene, personal care, medicine and industrial applications. [7]

Li et al. used the thermoplastic elastomer in their study to produce a surface with the meltblown method. According to Li et al., the elastic meltblown nonwovens have incomparable advantages over ordinary meltblown surface. Therefore, they have stated that this material is the new favorite in the nonwoven industry and elastic nonwovens produced with the meltblown method using TPE are high elastic materials which can solve the low elasticity problem of the conventional nonwovens. [8]

 

  1. ELASTIC NONWOVENS

Materials imposed to deformeation under pressure (elongation/ change of form) and reverted to its original state when unpressured are called elastic materials, and such deformations are called as elastic deformation. Mechanical creep (almost) does not occur. [9]

Elastic nonwovens are products, which exhibit superior elongation/reversibility compared to conventional nonwoven surfaces. While the elasticity on the conventional nonwoven surfaces is around 30%, it can reach 300% on elastic nonwoven surfaces. [5]

The limited resilience of the surfaces produced using conventional synthetic raw materials causes limitations in their usage and application. On surfaces produced using special thermoplastic elastomers (TPE), this problem can be avoided and highly elastic surfaces can be created (Figure 1). This will allow limitations and combine with the advantages of meltblown method to find a more common and convenient area of use. [6]

Elastic nonwoven surface before stretching     Elastic nonwoven surface after stretching

Figure 1. Elastic nonwoven surface before and after stretching [10]

2.1. Elastic Nonwoven Production Methods

Elasticity can be achieved in the texture in different ways. The most important ones are:

2.1.1. Customized voluminous design for nonwoven web structure

Voluminous web structure can be achieved by needle method in particular. In this method, the fibers are laid smoothly on top of each other to form a surface and fixed with special needles to form a web surface. However, the surfaces produced in this method can be too thick and show little flexibility.

2.1.2. Achieving elasticity in materials using crimp fibers

As the crimp fibers on surfaces produced by using crimp fibers are opened under pressure, the surface will stretch and revert to its original state when unpressured. However, the flexibility obtained by this method is very insufficient.

2.1.3. Production using special meltblown method with raw materials

The meltblown method does not require a special preparation process to form the surface, nor does it need to prepare any solution to draw fibers. Fibers are taken directly from the polymers.

In the meltblown method, the special thermoplastic material (TPE) is heated in the extruder and melted up to the temperature and viscosity to provide the fiber formation. The melt is sprayed through the nozzle holes at high speed with a flow of hot air, and these micro-sized fibers become cool and solidify as they move towards the pick-up cylinder. The solidified fibers randomly orientated in the picking cylinder create the elastic nonwoven surface. [11]

2.1.4. Production with finishing operations such as coating

The nonwoven surface is created by covering one or both sides of the surface with a chemical substance. The chemical materials are applied on the surface in the form of powder, paste or foam to form a film layer on the ground. [12]

2.1.5. Production with composite technology

Composite materials are a group of material, which are created by bringing together at least two different materials for a specific purpose. The purpose in this three-dimensional assembling feature is to create a feature, which is not present in any of the components alone. In other words, it is aimed to produce a material with superior properties for the desired components. [13]

The elasticity of the web produced with the first two methods is limited while they have excessive thickness. Flexibility of the web obtained with the coating method is not at the desired level. It has been seen that problems are solved in the web produced using TPE chips. [8]

  1. THERMOPLASTIC ELASTOMER (TPE) – RAW MATERIAL FOR ELASTIC NONWOVENS

Crosslinked rubbery polymers, or rubbery webbands, which exhibit very high elongation under tensile force and revert to their original initial length when the force is lifted, are called elastomers. The most commonly used and known elastomers are polyisoprene (or natural rubber), polybutadiene, polyisobutylene and polyurethane.

Thermoplastic elastomers (TPE’s) are polymers that exhibit elastomer behaviors, even though they do not have chemical cross-links between their molecules.

The physical cross-links in the TPEs constitute the webbing structure by interlocking the flexible molecules together. They can be processed as thermoplastics at high temperatures and exhibit elastomeric behavior when cooled (Figure 2). The transition from thermoplastic behavior to elastomeric behavior is completely reversed, i.e. unlike conventional elastomers, thermoplastic elastomers can be processed repeatedly, so they can be recycled. [14]

Thermoplastic elastomers contain two distinct phases in their texture:

  • Elastomeric phase with rubber features
  • Rigid phase with thermoplastic features. [14]

Figure 2. Temperature change in the thermoplastic elastomer structure [15]

 

  1. APPLICATION AREAS OF ELASTIC NONWOVENS

Elastic nonwovens find use in the fields of filtration, medicine and hygiene as soft protective cap, lining and gloves.

  • Medicine and Hygiene

Research and development studies in both fiber types, in which materials used in medicine and hygiene applications are produced, and in the production techniques of such materials, cause the increase in the use of medicine and hygiene textiles in all technical textiles every day. [16]

The fastest developments in medicine and hygiene textiles have occurred after the discovery of synthetic fibers. Rapid developments have been achieved with the invention nonwoven products in the 1960s, and improving a 56% reduction in the risk of infection transmission with the use of disposable products in 1985. [17]

 

The most important use of nonwovens is the hygiene industry. In a report published by  EDANA – European Nonwoven Producers Association, 35 billion products have been sold in the European hygiene market in 1997, 90 billion in 2004 and 211 billion in 2013 (Figure 3). [18]

Figure 3. The number of nonwoven products sold in the European hygiene market

 

Especially the elastic nonwoven medical bandages exhibit excellent stretching, wrap the wound well, hel healing quickly and leave only a small trace. Patients using them feel comfortable and at ease.

Its porous structure allows skin moisture to penetrate and the skin to breathe. Its elastic structure easily conforms to body folds and joints.

 

In addition, these elastic nonwoven materials also find use in areas such as patients and diapers (Fig. 4), menstrual pads, and in hospital equipment such as surgical disposals and gowns that require disposability, non-slipperiness and elasticity. [8]

Figure 4. Patient diaper with elastic nonwoven materials [19]

 

  • Soft Stretching Caps

It significantly increases comfort, safety and work efficiency for workers. It is non-irritant, soft-textured and has high tensile strength with low shrinkage force. They have a breathable structure for perfect comfort and ease. It provides excellent barrier treatment and filtration performance (Figure 5).

  • For use in construction, mining, health and waste management to prevent dirt, dust, airborne particles and airborne liquids,
  • For protection against dust, bacteria and harmful chemicals in laboratories and factories,
 

Figure 5. Caps with elastic nonwoven material [10]

  • For shielding against outdoor activities, wind and rain,
  • In order to provide good bacteria and particulate filtration in medical use,
  • It can be used for undercoating in hard caps, emergency respiratory masks and other face protection equipment. [10]

Undercoating

A study conducted by researchers at the University of Tennessee, USA, of Materials Science and Engineering reveals that the use of elastic nonwoven as a primer in military apparel shows better filtering features against chemical and biological threats.

Also, undercoating made of such structures in sportswear and women’s clothing helps show the body better. [8]

  • Filtration

These structures, produced using microfiber fibers, have great market share thanks to their superior filtration performance.

These elastic nonwovens, which can also be used in production of masks, provide protection against gas, dust and bacteria in the medical field by preventing harmful granules (Figure 6). Also these filters can be used in AC units, automobiles and engines[8].

 

Figure 6. Mask with elastic nonwoven material [20]

  • Gloves

Elastic nonwoven gloves are used in pharmaceutical factories and research laboratories, where high protection is required thanks to their excellent stretching, absorbing and filtering features. [8]

  1. CONCLUSION

Elastic nonwovens provide balanced mechanical features thanks to better elongation for increased flexibility, higher impact strength, higher melt flow rate for easier machining, lower cost and higher performance in comparison with conventional nonwovens. Especially on machine applications, they exhibit better breaking resilience and tearing prolongation. [21]

Thanks to these features, the application area for elastic nonwovens is growing day by day. The studies conducted in this area is also increasing every day. Interest and researches in the elastic nonwovens, which is considered to be one of the important branches in nonwoven industry, are increasing thanks to the improvements in living standards rising with awareness on the importance of  disposable products especialy for health, advanced level of improved product performances and the R&D activities conducted by the leading companies to grow their market domination.

RESOURCES

[1]KDR Tekstil, http://www.kdrtekstil.com.tr/bilgi-3.php (Erişim tarihi: 13.05.2016)

[2]ITKIB, Teknik Tekstil Sektörüne İlişkin Güncel Bilgiler, Mart 2015, http://www.itkib.org.tr/ihracat/DisTicaretBilgileri/raporlar/dosyalar/2015/TEKNIK_TEKSTIL_SEKTORUNE_ILISKIN_GUNCEL_BILGILER-MART_2015.pdf (Erişim tarihi: 05.04.2016)

[3]Textotex, Hijyen Uygulamalarında Nonwoven Teknolojisi, http://www.textotex.com/haber/tekniktekstil/hijyen-uygulamalarinda-nonwoven-teknolojisi.html (Erişim tarihi: 03.11.2015)

[4]Boggs L., Elastic polyetherester nonwoven web, 1987, US 4707398 A.

[5]Srinivas, S., Cheng, C. Y., Dharmarajan, N. and Racine G., 2005, “Elastic Nonwoven Fabrics from Polyolefin Elastomers”, http://faculty.mu.edu.sa/public/uploads/1426341765.4035Elastic_Nonwoven_Fabrics.pdf (Erişim tarihi: 10.10.2015)

[6]Zhou R., 2004, Stretching the Value of Melt Blown with Cellulose Microfiber and Elastic Resins, Biax Fiberfilm Corporation, 13p.

[7]Dharmarajan R., Kacker S., Gallez V., Westwood A.D. and Cheng C.Y., Meltblown Elastic Nonwovens from Specialty Polyolefin Elastomers, ExxonMobil Chemical Company, 3p.

[8]Li L., Zhang J., Li S. and Qian X., 2011, Research Progress of Elastic Nonwovens with Meltblown Technology, Advanced Materials Research, Vols. 332-334, 1247-1252pp.

[9]Yalçınkaya E., Elastisite Teorisi(Stress-Strain) Gerilme-Deformasyon İlişkisi, https://iujfk.files.wordpress.com/2013/09/3-ders-elastisite.pdf, (Erişim Tarihi: 28.04.2016)

[10]Vitaflex, http://vitaflexllc.com/index.html, (Erişim Tarihi: 19.10.2015)

[11]Atul Dahiya, M., Kamath, G. and  Raghavendra, R., 2004, Meltblown Technology, http://www.engr.utk.edu/mse/Textiles/Melt%20Blown%20Technology.htm (Erişim tarihi: 13.10.2015)

[12]Bulut Y., Sülar V., 2008, Kaplama veya Laminasyon Teknikleri ile Üretilen Kumaşların Genel Özellikleri ve Performans Testleri, Tekstil ve Mühendis, Sayı:70-71, 5-16.

[13]Kompozit Malzemeler Hakkkında Her şey, http://www.bilgiustam.com/kompozit-malzemeler-hakkinda-hersey/(Erişim Tarihi: 21.09.2016)

[14]Esen, M., “Termoplastik Elastomerler”, http://www.kimyam.net/2012/09/elastomer-nedir.html (Erişim tarihi: 26.10.2015)

[15]Deniz V., Karakaya N., Karaağaç B., Aytaç A. ve Gümüş S., 2008, Stirenik Termoplastik Elastomer Malzeme Geliştirilmesi, TÜBİTAK MAG Proje 107M412, 58s.

[16]Ilgaz S., Duran D., Mecit D., Bayraktar G., Gülümser T. ve Tarakçıoğlu I., Medikal Tekstiller, Tekstil Teknik Dergisi, Şubat 2007, Yıl-23, Sayı 265, 138-162.

[17]Güney S., 2009, Peristaltik Hareket Sağlayan Tıbbi Tekstil Materyalinin Geliştirilmesi ve Bilgisayarlı Kontrolü, Süleyman Demirel Üniversitesi, Yüksek Lisans Tezi, Isparta, 70s.

[18]Anonim, 2010, Nonwoven Tekniği ile Hijyenik, http://www.bilgilerforumu.com/forum/konu/nonwoven-teknigi-ile-hijyenik.630333/,  (Erişim Tarihi: 10.02.2016)

[19]Can Kimya, http://www.tamtut.com/tr/fullbond-urunler/20/yetiskin-ve-hasta-bezi-hotmelt-yapistiricilari, (Erişim Tarihi: 30.09.2016)

[20]ASM Medical, http://www.asmmedical.com/cat/aile-hekimligi-sarf-malzemeleri/sayfa/2, (Erişim Tarihi: 30.09.2016)

[21]ExxonMobil Chemical, 2010, Vistamaxx™ propylene-based elastomer,

http://www.ktron.com/News/Seminars/Plastics/Houston/Vistamaxx_-_PBE-An_innovation_for_the_masterbatch_industry.cfm, (Erişim Tarihi: 24.09.2015)

Schoeller Cooperates with Südwolle Group

Schoeller’s coldblack® technology has been specifically optimized for use on knitted and woven fabrics so brands can now expand their product application uses.

Under the blazing sun, textiles with coldblack® heat up less and stay cool to the touch. Südwolle Group, a leading manufacturer of high quality yarns, has also recognized the ideal combination of merino and coldblack®. With this, the wear comfort of wool apparel can be tangibly improved.

Wool is well known for its various property benefits, including insulation, natural antibacterial protection, odor control, light weight and nearly wrinkle free composition. Not only in the winter time, but also in summer particularly merino wool, a special high-quality type of wool, regulates moisture balance and thus the body temperature.

 

The fibers can absorb a great deal of moisture or sweat and transport it away from the body. Warm ambient air quickly dries the material and causes a cooling evaporation, which makes it very comfortable to wear merino apparel in the summer time.

coldblack® Technology Reliably Reduces Heat Build-Up

coldblack® technology from Schoeller supports the natural properties of wool because it reliably reduces heat build-up when exposed to the sun. Together with the help of Südwolle Group, the finish has been optimized specifically for the use in merino apparel. The yarn manufacturer chooses coldblack® for a variety of uses, especially for knitting and weaving yarns for sports and outdoor apparel and develops such products individually according to its customers’ requirements.

Stéphane Thouvay, Managing Director Product Management & Innovation at Südwolle Group, summarizes the use of the technology as follows: “coldblack® is part of our product range for the summer time, which we will be presenting at OutDoor show in Friedrichshafen. The technology reduces not only heat build-up, but also enhances the natural UV protection of wool without affecting the look and feel of the fabric. Therefore coldblack® perfectly fits into our yarn selection for sports and outdoor apparel. For end consumers garments made of coldblack® yarns can optionally be labeled with hangtags.”

When used in high-quality woolen fabrics, coldblack® has already proven its performance and is being used by renowned brands in various collections of men’s suits. Since 2008, the technology has been licensed by more than 200 brands, in sports particularly in the field of cycling, triathlon and golf.

Clariant launched AddWorks® at Chinaplas 2018

 

Clariant’s new AddWorks solutions – AddWorksATR 146, AddWorks LXR 568 and AddWorks TFB 117 – are specifically aimed at improving performance and efficiency of plastics materials for compounders, polymer and fiber producers in China’s major plastics manufacturing segments.

The full AddWorks portfolio consists of differentiated market-specific synergistic additive blends that streamline production processes and create value for customers while enhancing performance. Each solution is customized to specific market needs, underlined by broader considerations such as emission reduction, and less energy and resource usage.

Sustainability and Performance Are Important

Sustainability and performance for the world’s largest auto market to support the significant investment in electric vehicles in China, Clariant launched two additive innovations that improve the lifetime of lightweight automotive parts and under-the-hood applications and reduce VOC emissions in an easy to use single solution.

AddWorks ATR 146 is a new low dosage, sulfur-free heat and light stabilizer for filled polypropylene (TPO) compounds used in interior applications. Its exceptional heat and light stability and long term color retention offers the automotive industry unmatched performance. It shows no surface cracking after 700 hours at 150°C, which enables dashboards, instrument panels, door panels and pillars to maintain their aesthetics longer than with traditional stabilizers.

AddWorks LXR 568 is a high performance processing stabilizer that helps to prevent plastic resins, especially polyolefins, from degradation at high processing temperatures. For the automotive industry, this reduces the tendency of injection molded polypropylene interior car parts to turn brittle during heat exposure, enabling them to maintain a defect-free surface.

The new AddWorks TFB 117 offers a number of benefits to help stabilize and smoothen fiber production processes, protect color, and improve heat stability and mechanical properties of fibers.

Martin P. J. John, Head of BL Performance Additives at Clariant, comments: “AddWorks solutions are an ideal fit with China’s priority of achieving more sustainable production. They save time and reduce complexity along the production process, with easy to use formats that reduce health risk and chemical waste. Our new state-of-the-art production facility in Zhenjiang, China, which opens later this year, is dedicated to the manufacturing of AddWorks to deliver innovative solutions tailored to the needs of the market.”

In addition to AddWorks, Clariant presented Exolit® OP 1400, a highly stable non-halogenated flame retardant enhancing safety during the charging process.

Clariant also introduced two ranges of performance waxes that smoothen the production of automotive plastics for under the hood applications, Licowax® and Licocare® RBW. The recently launched Licocare RBW is a series of multi-purpose additives based on crude rice bran wax. They offer better shaping flexibility, better mechanical properties and enhanced surface finish, which results in a reduced rejection rate and a more effective dosage.

Botanic fiber touch to jean fashion!

If you have to say good bye to your beloved pants in the warm summer time, indeed the only thing you need to do is to read the label! When you see TENCEL™ Denim on the label of the product you buy, you can go on putting on your pant with a peace of mind. TENCEL™’s cellulose fibers of botanic origin help you to stay away from perspiration and moisture thanks to their breathability. They offer long lasting softness, flexibility, tenacity and smoothness to all products made of denim fabric, ranging from footwear to shirts.

Despite radical changes in the fashion industry every year, with their history of almost 150 years, jeans remain as the most popular pieces in the gardropes of many of us. Today, jeans are used for daily clothing as well as in many segments of business clothing. However, in warm summer days, they are merely put on the back burner. But you don’t need to give up wearing your jeans or change your clothing style when it gets warm! TENCEL™ fibers focus on feeling good in clothes, offering unlimited freedom with denim products in every season.

TENCEL™ Denim cellulose fibers come from renewable wood sources. With their botanic roots, they enhance breathability by releasing moisture and sweat from the fabric. TENCEL™ Denim combines mobility with comfort and flexibility. Its strength and long lasting colors make it indispensable for denim fabrics.

Another feature of TENCEL™ Denim fiber is offering a smooth structure to denim fabrics. So the products can remain soft like the first day and offer all-day comfort, especially in warm days.

Denim fabrics are used in many products ranging from pants to dresses. To wear them also in summer months all you need to do is reading the labels of the products you buy and selecting TENCEL™ Denim products. TENCEL™ fibers will not only win your heart with the properties they add to denim fabrics, but also with their low carbon footprint and environmentally responsible production process.

Brückner Sustains Position as Market Leader in the Field of Machines for Electronic Glass

The rapid developments in the field of electronics lead to an ever increasing demand for so-called electronic glass. As a consequence almost all well-known producers of electronic glass have a Brückner glass fabric finishing line in their plants.

The users of modern communication and semiconductor technology expect increasing capacity with lower weight. In reverse this leads to a rapid increase of the demand for electronic glass of the highest possible quality. Five years ago a surface weight of 48 g/m² was the standard for producers of electronic glass but in the meantime the standard is approx. 23 g/m². The leading producers in this field dare already to produce and use woven glass with a weight of 12 g/m².

The extreme yarn and fiber fineness presents however a certain limit for the processing of these light woven fabrics. Currently it cannot be assessed if this trend can and will continue. These woven fabrics are disputed among doctors and biologists. Broken filaments of micro dimensions, which do inevitably occur during the processing of the glass fabric, get with the inhaled air into the lungs and from there possibly into the blood circulation.

The extremely low fabric weight is however an enormous challenge for the supplier of the machinery. The highest possible precision when controlling minimum tractions, an absolute parallelism in the alignment of guide rollers and fabric accumulators, the use of special acid-resisting stainless steel and highly effective fabric path cleaning technology are just as obligatory as a minimum consumption of electrical energy and process heat and a highly effective exhaust air cleaning according to the latest state of the art.

Brückner meets these challenges for years and continuously develops its lines for continuous desizing and finishing. As a consequence almost all well-known producers of electronic glass have a Brückner glass fabric finishing line in their plants. These lines produce with the highest possible reliability on more than 330 days a year and round the clock with fabric speeds of up to 120 m/min.

This reliability, the high productivity and the possibility to process not only extremely light but also a wide range of fabric weights with the required quality makes Brückner a dependable partner for the producers of electronic glass.

The orders placed with Brückner during the last 12 months for such lines exceeded by far all expectations. Several customers in Taiwan and China ordered glass fabric finishing lines, among them continuous desizing lines and finishing lines for extremely light fabric. With these lines Brückner proves again their market leadership in this particular segment.

Avgol Brings A New Dimension to Nonwovens with Launch of Waveform 3D™ Technology

Avgol, a global leader in the manufacture of nonwoven fabric solutions, is to launch a new three-dimensional concept for fabrics to extend innovation capabilities in hygiene applications.

Waveform 3D™ Technology is a process which enables the modification of nonwoven fabrics for the baby diaper, adult incontinence and feminine hygiene markets.  The technology enables varying three-dimensional profiles to be incorporated into Avgol’s range of standard and custom designed fabrics to further enhance performance and comfort for consumers.

Through using this technology, beneficial fiber structures with distinctive surface patterns can be imparted. This generates a three-dimensional composition within flat fabrics, providing a number of additional benefits including advanced skin wellness, increased cushioning and enhanced cotton-feel. Thanks to combination with Avgol’s ‘FIT’ family of technologies, specially designed precursor fabrics can be used which then result in further enhanced liquid management qualities.

Nick Carter, Director, Market Business Intelligence and Intellectual Property, at Avgol, said: “Investment in Waveform 3D Technology enables Avgol to offer high-performance nonwoven fabrics without compromising comfort. The ability to choose whether to use solid, apertured or combination patterns allows the product designer to truly tailor a solution for their application including how the fabric feels, how the fabric functions and how the fabric looks.

“Waveform 3DTechnology is part of an exciting programme of novel solutions to meet the ever-evolving regional needs of our customers and deliver added value through leading-edge developments, quality and service.”