IsraVision has developed an application called Web-Monitoring. Thanks to the application, visual error detection can be done, users can obtain reliable information about the surface weight and uniformity of the material.
How uniform is the material distributed in the final product? The answer to this question helps manufacturers of nonwovens to do more than just optimize their use of resources. Mistakes occurring during production often show up as varying material thicknesses in the final product.
To ensure uniform weight for nonwoven materials, a new inspection solution now controls the material distribution within the web, thus increasing efficiency and yield of production lines.
The application, often called Web-Monitoring, extends an already proven system: in addition to visual error detection, users receive reliable information on surface weight and uniformity of the material. Beyond basic weight, the system also checks for “cloudiness”, i.e., fiber distribution within the material. This allows for quickly detecting exceedingly thin or thick spots. Even more complex faults such as craters that occur during coating can be reliably captured with the inspection expansion. As a result, goods with deficiencies will not be processed or delivered.
Higher quality for the entire production process Comprehensive inspection of surface and homogeneity not only reflects the quality of the product but also the quality of the manufacturing process. The inspection for example, makes deficiencies in the rolls’ functionality easily visible: both roller tracks on the material surface and uneven material distribution are decisive indications that a roller might be defective. Employees working along the line can thus be quickly alerted to faults in the process and take appropriate action to avoid producing rejects.
Versatile expansions contribute to multifaceted inspection for optimum production results
Extending existing inspection systems with additional features provides a cost-effective, fast and sustainable way to increase an inspection’s efficiency and thus the quality of the final product. A wide range of options is available for this purpose, including intelligent use of defect data while materials are being cut as well as so-called beyond inspection features. The latter utilizes defect data to enable of retroactively repairing and produced rolls thereby improving quality. Particularly interesting for nonwoven manufacturers among these extensions is the so-called embossing control. Intelligent LED along with software extension make a precise testing of embossed materials possible. Never has a modern inspection performance package been more versatile or powerful. Producing to the highest standards of quality thus becomes child’s play for manufacturers.